{"id":718,"date":"2026-01-21T14:28:49","date_gmt":"2026-01-21T14:28:49","guid":{"rendered":"http:\/\/www.dam-dev.co.uk\/development\/?p=718"},"modified":"2026-01-21T14:37:05","modified_gmt":"2026-01-21T14:37:05","slug":"alloys-for-aerospace","status":"publish","type":"post","link":"http:\/\/www.dam-dev.co.uk\/development\/knowledge-hub\/alloys-for-aerospace\/","title":{"rendered":"Casting simulation in Elektron\u00ae magnesium alloys for aerospace"},"content":{"rendered":"<p><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container has-pattern-background has-mask-background fusion-parallax-none nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-color:var(--awb-color1);--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:0px;--awb-padding-bottom:0px;--awb-min-height:100px;--awb-background-image:url(&quot;http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2025\/12\/Magnesium-bar.jpg&quot;);--awb-background-size:cover;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-center fusion-flex-content-wrap\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-2 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:40px;--awb-padding-bottom:40px;--awb-background-color:#efefef;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:10px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:10px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-1 fusion-sep-none fusion-title-text fusion-title-size-one\" style=\"--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:35px;\"><h1 class=\"fusion-title-heading title-heading-left\" style=\"font-family:&quot;Biryani&quot;;font-style:normal;font-weight:800;margin:0;font-size:1em;line-height:45px;\">Casting simulation in Elektron\u00ae magnesium alloys for aerospace<\/h1><\/div><div class=\"fusion-text fusion-text-1\" style=\"--awb-font-size:18px;--awb-line-height:28px;\"><p>The demand for lightweight and durable materials has never been higher. Luxfer MEL Technologies, the industry leader in magnesium alloys, has emerged as a key innovator in providing turnkey solutions for the manufacture of super lightweight magnesium components.<\/p>\n<p>What sets Luxfer MEL Technologies apart is our commitment to offering comprehensive solutions, from design consultation to the implementation of state-of-the-art corrosion-resistant coatings to the diverse range of finished components for our customers.<\/p>\n<\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-3 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:40px;--awb-padding-bottom:40px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_1_2 1_2 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:10px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-2 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-text-color:var(--awb-color1);--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:25px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"font-family:&quot;Biryani&quot;;font-style:normal;font-weight:800;margin:0;font-size:1em;line-height:33px;\">Casting simulation at Luxfer MEL Technologies<\/h3><\/div><div class=\"fusion-text fusion-text-2\"><p>Since establishing casting simulation at Luxfer MEL Technologies, we\u2019ve collaborated with customers around the world on over fifty individual projects. Partnering with teams on optimising our support, enabling us to correlate parameters between our simulation setup to individual real-world foundries for maximum accuracy in our work.<\/p>\n<p>Here at Luxfer MEL Technologies, with the use of our own unique, internally generated datasets of Elektron\u00ae21, Elektron\u00aeRZ5 and other alloys, we pride ourselves on being able to generate highly accurate casting simulation results.<\/p>\n<p>We\u2019ve invested a considerable amount time and resource developing the datasets to be highly accurate, compared to alternative datasets in public domain. This also allows us to utilise and understand the result parameters with greater confidence.<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-2 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:10px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-center fusion-content-layout-column\"><div class=\"fusion-image-element \" style=\"--awb-aspect-ratio:3 \/ 2;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none has-aspect-ratio\" style=\"border-radius:25px;\"><img decoding=\"async\" width=\"550\" height=\"440\" title=\"Magnesium-Alloys-for-Aerospace-TN\" src=\"http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Magnesium-Alloys-for-Aerospace-TN.jpg\" class=\"img-responsive wp-image-720 img-with-aspect-ratio\" data-parent-fit=\"cover\" data-parent-container=\".fusion-image-element\" alt srcset=\"http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Magnesium-Alloys-for-Aerospace-TN-200x160.jpg 200w, http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Magnesium-Alloys-for-Aerospace-TN-400x320.jpg 400w, http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Magnesium-Alloys-for-Aerospace-TN.jpg 550w\" sizes=\"(max-width: 640px) 100vw, 550px\" \/><\/span><\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-4 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-sizes-top:1px;--awb-border-color:#efefef;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:40px;--awb-padding-bottom:40px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-3 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:10px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-center fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-3 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-text-color:var(--awb-color1);--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:25px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"font-family:&quot;Biryani&quot;;font-style:normal;font-weight:800;margin:0;font-size:1em;line-height:33px;\">What does the aerospace simulation team at Luxfer MEL Technologies do?<\/h3><\/div><div class=\"fusion-text fusion-text-3\"><p>The AAC simulation team at Luxfer MEL Technologies uses the powerful simulation tool, MAGMASoft to support customers throughout world in both Traditionally Poured (Gravity) and Differential Pressure Sand Casting (DPSC) systems.<\/p>\n<p>Our team takes great pride in working alongside and providing unique, specialised technical support to our valued Aerospace and Automotive customers. Through the use of casting simulation of our Elektron\u00ae magnesium alloys, we strive to reach the common goal of creating the best quality product.<\/p>\n<\/div><div class=\"fusion-text fusion-text-4\" style=\"--awb-font-size:14px;\"><p><em>(Images are used with the permission of MAGMASoft: https:\/\/www.magmasoft.de\/en\/contact\/magma-and-partners\/)<\/em><\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-4 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:10px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-center fusion-content-layout-column\"><div class=\"fusion-image-element \" style=\"--awb-aspect-ratio:3 \/ 2;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-2 hover-type-none has-aspect-ratio\" style=\"border-radius:25px;\"><img decoding=\"async\" width=\"800\" height=\"800\" title=\"Casting-Simulation-\" src=\"http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Casting-Simulation-.jpg\" class=\"img-responsive wp-image-721 img-with-aspect-ratio\" data-parent-fit=\"cover\" data-parent-container=\".fusion-image-element\" alt srcset=\"http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Casting-Simulation--200x200.jpg 200w, http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Casting-Simulation--400x400.jpg 400w, http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Casting-Simulation--600x600.jpg 600w, http:\/\/www.dam-dev.co.uk\/development\/wp-content\/uploads\/2026\/01\/Casting-Simulation-.jpg 800w\" sizes=\"(max-width: 640px) 100vw, 600px\" \/><\/span><\/div><\/div><\/div><\/div><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-5 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-sizes-top:2px;--awb-border-color:#efefef;--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-top:40px;--awb-padding-bottom:80px;--awb-background-color:var(--awb-color3);--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:calc( 1200px + 30px );margin-left: calc(-30px \/ 2 );margin-right: calc(-30px \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-5 fusion_builder_column_1_1 1_1 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-padding-top:20px;--awb-padding-right:20px;--awb-padding-bottom:20px;--awb-padding-left:20px;--awb-overflow:hidden;--awb-bg-color:var(--awb-color1);--awb-bg-color-hover:var(--awb-color1);--awb-bg-position:center center;--awb-bg-blend:multiply;--awb-bg-size:cover;--awb-border-radius:20px 20px 20px 20px;--awb-width-large:100%;--awb-margin-top-large:15px;--awb-spacing-right-large:15px;--awb-margin-bottom-large:15px;--awb-spacing-left-large:15px;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:15px;--awb-spacing-left-medium:15px;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:15px;--awb-spacing-left-small:15px;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-end fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-4 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-text-color:var(--awb-color3);--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:25px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"font-family:&quot;Biryani&quot;;font-style:normal;font-weight:800;margin:0;font-size:1em;line-height:33px;\">Find out how we can support you today by speaking to a member of the Aerospace Team<\/h3><\/div><div style=\"text-align:left;\"><a class=\"fusion-button button-flat fusion-button-default-size button-custom fusion-button-default button-1 fusion-button-span-no fusion-button-default-type\" style=\"--button_accent_color:var(--awb-color1);--button_accent_hover_color:var(--awb-color1);--button_border_hover_color:var(--awb-color1);--button-border-radius-top-left:80px;--button-border-radius-top-right:80px;--button-border-radius-bottom-right:80px;--button-border-radius-bottom-left:80px;--button_gradient_top_color:var(--awb-color3);--button_gradient_bottom_color:var(--awb-color3);--button_gradient_top_color_hover:var(--awb-color3);--button_gradient_bottom_color_hover:var(--awb-color3);--button_text_transform:uppercase;--button_padding-top:10px;--button_padding-right:30px;--button_padding-bottom:10px;--button_padding-left:30px;--button_margin-top:20px;\" target=\"_self\" data-hover=\"icon_slide\" href=\"#awb-oc__346\"><span class=\"fusion-button-text awb-button__text awb-button__text--default\">Get in touch<\/span><i class=\"icon-Luxfer-right-arrow awb-button__icon awb-button__icon--default button-icon-right\" aria-hidden=\"true\"><\/i><\/a><\/div><\/div><\/div><\/div><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Luxfer MEL Technologies, the industry leader in magnesium alloys, has emerged as a key innovator in providing turnkey solutions for the manufacture of super lightweight magnesium components.<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[10],"tags":[],"class_list":["post-718","post","type-post","status-publish","format-standard","hentry","category-knowledge-hub"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Magnesium 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